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Incoloy 800H Alloy Bars
- High-Temperature Stability:Maintains excellent mechanical properties at 600-900°C
- Corrosion Resistance:Resists nitric/organic acids and stress corrosion cracking
- Manufacturing Advantage:ASTM B409 compliant with customizable processing
- Material Structure:Coarse grain (ASTM Grade 5+) with 30% enhanced creep rupture strength
Chemical Composition (wt%)
Element | Range (%) | Element | Range (%) |
C | 0.05-0.10 | Cr | 19.0-23.0 |
Si | ≤1.0 | Ni | 30.0-35.0 |
Mn | ≤1.5 | Al | 0.15-0.60 |
P | ≤0.045 | Ti | 0.15-0.60 |
S | ≤0.015 | Cu | ≤0.75 |
Fe | Balance | Al+Ti | 0.85-1.20 |
Incoloy 800H alloy is a nickel-chromium-iron-based superalloy designed for extreme environments, combining excellent high-temperature stability and corrosion resistance. The following is a detailed analysis of its performance characteristics and applications:
1. Performance Characteristics
1.1 High-Temperature Strength and Stability
Incoloy 800H exhibits excellent creep and crack resistance in the 850°C to 1100°C range, maintaining high strength (tensile strength ≥ 620 MPa) and toughness at high temperatures, making it suitable for equipment subjected to long-term high-temperature stresses. Its grain structure is optimized through solution treatment, significantly improving stress rupture life.
1.2 Oxidation and Corrosion Resistance
The high chromium content (19%-23%) forms a dense oxide film, resisting high-temperature oxidation and attack by various corrosive media (such as acidic environments and sulfur-containing atmospheres). The synergistic effect of nickel (30%-35%) and trace amounts of molybdenum and aluminum further enhances corrosion resistance, particularly in organic acid and chloride environments.
1.3 Processing and Welding Properties
This alloy exhibits excellent formability and can be processed through processes such as forging and rolling. The heat-affected zone (HAZ) hardening after welding is minimal, and the joint strength approaches that of the parent metal, facilitating the fabrication of complex structures.
2. Main Applications
2.1 Energy and Power Industry
It is used in power plant boiler tubes, steam piping, and nuclear reactor cooling systems, ensuring safe operation and extending the service life of equipment in high-temperature and high-pressure environments.
2.2 Petrochemical Industry
It is widely used in oil refining equipment, high-temperature and high-pressure piping, and reactors, resisting corrosion from corrosive media (such as nitric acid and acetic acid) and improving equipment reliability.
2.3 Aerospace and Industrial Equipment
It is used in the manufacture of gas turbine components, heat exchangers, and industrial furnace parts, where its fatigue and oxidation resistance meet the demands of demanding operating conditions.
In summary, Incoloy 800H alloy, with its comprehensive properties, has become a key material for high-temperature and corrosive environments, promoting the efficient and safe development of industrial equipment.
Surface Treatment
- Turned & Polished:Ra≤1.6μm, dimensional tolerance ±0.05mm
- Pickling Passivation:HNO₃+HF mixed solution treatment
- Special Coating:Optional PTFE anti-corrosion coating (custom order)
Why Choose Us ?






- Direct Mill Supply:ASTM/ASME certified raw materials
- Heat Treatment:1149°C annealing + water quenching process
- Quality Assurance:Batch-wise PMI reports + ultrasonic testing
Applications & Industries

Aerospace:
High-power density actuators.

Electronics:
Precision sensors & MEMS components.

Energy:
Magnetic coupling devices for turbines.
Frequently Asked Questions
Q1: How to verify ASTM B409 compliance?
A: Requires three key documents:
① Melt analysis report (with PMI testing)
② Grain size rating certificate (ASTM E112)
③ Third-party SGS material certification
Q2: Recommended machining parameters?
A: Optimal settings:
- Turning: 25-35 m/min cutting speed, 0.15 mm/rev feed
- Drilling: Carbide drills at 500-800 rpm
Critical: Use water-based cutting fluids with <50 ppm chloride content
Q3: What distinguishes Incoloy 800H from Incoloy 800?
A: The “H” designation indicates higher carbon content (0.05–0.10% vs. ≤0.10%) and specific heat treatment for improved high-temperature creep strength.
Q4: What are its mechanical properties at room temperature?
A: Minimum values include tensile strength ≥450 MPa, yield strength ≥180 MPa, elongation ≥30%, and Brinell hardness 135–179 HB.
Q5: What are the heat treatment requirements?
A: Solution annealing at 1100–1170°C followed by rapid cooling to achieve optimal microstructure.
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